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PLUG VALVE

PLUG VALVE

pfa-lined-plug-valve
Lining Materials
PFA

PFA exhibits theraml characteristics like to PTFE, being able to withstand super low to high temperautures (260℃ Maximum temp. for contionuous use.) It is also transparent and mechamically strong under high temperautre. It is easily workable besides applicable with extrusion molding to the same degree as general thermoset plastics. It is used where purity is important, such a semiconductor wafer baskets, piping couplings and non-corrosive linings. PFA has better mechanical strength at high temperatures than FEP, and excellent moldability for easy processing by extrusion, compression, blow, transfer and injection molding methods. Due to the high bonding strength of the carbon, fluorine and oxygan atoms, PFA demonstrates nearly the same outstanding capabilities as PTFE in temperautres ranging from -200℃ to +260℃.

FEP

FEP is a copolymer of tetrafluoroethylene and hexafluoropropylene. FEP consists of carbon atoms and fluorines atoms, as does PTFE, and has a molecular structure in which one of the fluorine atoms bonded to the carbon atoms. FEP has a lower melt viscosity than PTFE and can be processed like other molten thermoplastic resins by extrusion, transfer, injection, and compression molding. Because the bonding energy between its carbon and fluorine atoms is so high, and because the carbon chain is completely surrounded by fluorine atoms, FEP fluorocarbon polymer retains excellent thermal, electrical, and chemical stability. Therefore, it shows high performance in electrical, chemical, and medical applications in temperatures ranging from extremely low to extremely high (-200℃ ~ +200℃) / -328℉ ~ +392℉ ).

PTFE

The fluorine atoms completely cover the carbon chain backbone and protect the carbon-carbon bond from attack. The fluorine atoms are also responsible for the low surface energy and exceptional frictional characteristics of PTFE. Because of very high melt viscosity, PTFE does not flow above its melting point. It requires speical polymer processing like paste extrusion, compression molding and sintering. Among all the fluoroplastics products, PTFE offers the highest heat resistances at 260℃ (maximum temp. for continuous use). It is not corroded by most chemicals and has good electrical insulation and dielectric characteristics. Moreover, it has a unique non-stick property and the lowest coefficient of friction amongst solids. It is the most widely used fluoroplastics, now found in O-rings, gaskets, baerings, tube, wiring, hot plates and irons because of its non-stick property, as well as chemaical tank linings.

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Property PFA FEP PTFE
Testing Method Value Unit Testing Method Value Unit Testing Method Value Unit
Specific Gravity ASTM
D-3307
2.14~2.16 - ASTM
D-2116
2.12~2.17 - ASTM
D-3307
2.14~2.20 -
Melt Flow Rate ASTM
D-3307
7~8 g/10min ASTM
D-2116
6 g/10min - - -
Melting Point ASTM
D-3307
304 ASTM
D-2116
260 ASTM
D-3307
327
Tensile Strength ASTM
D-3307
33.3(4835) Mpa
(psi)
ASTM
D-2116
31 Mpa(psi) ASTM
D-3307
200~400 %
Elongation ASTM
D-3307
420 % ASTM
D-2116
370 % ASTM
D-3307
200~400 %
Chemical resistance - Excellent   ASTM
D-2116
Excellent   - Excellent -
Materials
materials

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Item NO. DESCRIPTION METERIAL
STAINLESS STEEL CARBON STEEL DUCTILE IRON
1 BODY ASTM A351 CF8/CF8M,PFA lined ASTM A216 WCB, PFA lined ASTM A395 Ductile iron, PFA lined
2 PLUG ASTM A351 CF8/CF8M, PFA lined ASTM A351 CF8/CF8M,
ASTM A216 WCB, PFA lined
ASTM A351 CF8/CF8M,
ASTM A216 WCB, PFA lined
3 DIAPHRAGM PTFE/PFA PTFE/PFA PTFE/PFA
4 DIAPHRAGM SEAT PTFE PTFE PTFE
5 STEM SEAL PTFE PTFE PTFE
6 COMPERESSOR ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M
7 O-RING NBR NBR NBR
8 BONNET ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M, ASTM A216 WCB ASTM A351 CF8/CF8M, ASTM A216 WCB
9 ADJUSTING BOLT ASTM A193 B8 ASTM A193 B8 ASTM A193 B8
10 BONNET BOLT ASTM A193 B8 ASTM A193 B8 ASTM A193 B8
11 HUB ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M
12 NAME PLATE SUS304 SUS304 SUS304
13 HANDLE ASTM A351 CF8, STEEL, ZINC PLATED ASTM A351 CF8, STEEL, ZINC PLATED ASTM A351 CF8, STEEL, ZINC PLATED
14 HUB BOLT ASTM A193 B8 ASTM A193 B8 ASTM A193 B8
Automated Plug valve
autonmated Plug valve
Spring Return

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Nominal size AA AB AC AD AE øD L øg
ANSI150 JIS10K
½ (15A) 89.5 136 20 247 108 89 95 108 35
¾ (20A) 89.5 136 20 247 108 99 100 117 43
1 (25A) 99 179 20 347 151 108 125 127 51
1 ½ (40A) 114 179 20 347 151 127 140 165 73
2 (50A) 127.5 226 30 467 190 152 155 178 92
3 (80A) 145 251 30 497 206 190 185 203 125
4 (100A) 168 277 30 555 227 229 210 229 150
Double Acting

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Nominal size AA AB AC AD AE øD L øg
ANSI150 JIS10K
½ (15A) 89.5 124 20 210 96 89 95 108 35
¾ (20A) 89.5 124 20 210 96 99 100 117 43
1 (25A) 99 136 20 247 108 108 125 127 51
1 ½ (40A) 114 136 20 247 108 127 140 165 73
2 (50A) 127.5 179 20 347 151 152 155 178 92
3 (80A) 145 209 30 414 172 190 185 203 125
4 (100A) 168 251 30 497 206 229 210 229 150
Worm Gear

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Nominal size R W h øD L øg
ANSI150 JIS10K
4 (100A) 175 286 211 229 320 229 150
6 (150A) 175 286 290 279 280 267 212
B (200A) 200 300 340 343 330 292 261