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DIAPHRAGM VALVE

DIAPHRAGM VALVE

pfa-lined-diaphragm-valve
Lining Materials
PFA

PFA exhibits theraml characteristics like to PTFE, being able to withstand super low to high temperautures (260℃ Maximum temp. for contionuous use.) It is also transparent and mechamically strong under high temperautre. It is easily workable besides applicable with extrusion molding to the same degree as general thermoset plastics. It is used where purity is important, such a semiconductor wafer baskets, piping couplings and non-corrosive linings. PFA has better mechanical strength at high temperatures than FEP, and excellent moldability for easy processing by extrusion, compression, blow, transfer and injection molding methods. Due to the high bonding strength of the carbon, fluorine and oxygan atoms, PFA demonstrates nearly the same outstanding capabilities as PTFE in temperautres ranging from -200℃ to +260℃.

FEP

FEP is a copolymer of tetrafluoroethylene and hexafluoropropylene. FEP consists of carbon atoms and fluorines atoms, as does PTFE, and has a molecular structure in which one of the fluorine atoms bonded to the carbon atoms. FEP has a lower melt viscosity than PTFE and can be processed like other molten thermoplastic resins by extrusion, transfer, injection, and compression molding. Because the bonding energy between its carbon and fluorine atoms is so high, and because the carbon chain is completely surrounded by fluorine atoms, FEP fluorocarbon polymer retains excellent thermal, electrical, and chemical stability. Therefore, it shows high performance in electrical, chemical, and medical applications in temperatures ranging from extremely low to extremely high (-200℃ ~ +200℃) / -328℉ ~ +392℉ ).

PTFE

The fluorine atoms completely cover the carbon chain backbone and protect the carbon-carbon bond from attack. The fluorine atoms are also responsible for the low surface energy and exceptional frictional characteristics of PTFE. Because of very high melt viscosity, PTFE does not flow above its melting point. It requires speical polymer processing like paste extrusion, compression molding and sintering. Among all the fluoroplastics products, PTFE offers the highest heat resistances at 260℃ (maximum temp. for continuous use). It is not corroded by most chemicals and has good electrical insulation and dielectric characteristics. Moreover, it has a unique non-stick property and the lowest coefficient of friction amongst solids. It is the most widely used fluoroplastics, now found in O-rings, gaskets, baerings, tube, wiring, hot plates and irons because of its non-stick property, as well as chemaical tank linings.

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Property PFA FEP PTFE
Testing Method Value Unit Testing Method Value Unit Testing Method Value Unit
Specific Gravity ASTM
D-3307
2.14~2.16 - ASTM
D-2116
2.12~2.17 - ASTM
D-3307
2.14~2.20 -
Melt Flow Rate ASTM
D-3307
1~3 g/10min ASTM
D-2116
6 g/10min - - -
Melting Point ASTM
D-3307
304 ASTM
D-2116
260 ASTM
D-3307
327
Tensile Strength ASTM
D-3307
33.3(4835) Mpa
(psi)
ASTM
D-2116
370 % ASTM
D-3307
200~400 %
Elongation ASTM
D-3307
420 % ASTM
D-2116
370 % ASTM
D-3307
200~400 %
Chemical resistance - Excellent   ASTM
D-2116
Excellent   - Excellent -
Materials
materials

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Item No. DESCRIPTION MATERIAL
STAINLESS STEEL CARBON STEEL DUCTILE IRON
1 BODY ASTM A351 CF8/ CF8M, PFA, FEP Lined ASTM A216 WCB, PFA, FEP Lined ASTM A395 PFA, FEP Lined
2 DIAPHRAGM M-PTFE M-PTFE M-PTFE
3 CUSHION RUBBER EPDM/VITON EPDM/VITON EPDM/VITON
4 COMPRESSOR ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M ASTM A351 CF8/CF8M
5 SPINDLE ASTM A479 - 304 ASTM A479 - 304 ASTM A479 - 304
6 NAME PLATE ASTM A240 - 304 ASTM A240 - 304 ASTM A240 - 304
7 BONNET ASTM A351 CF8/CF8M ASTM A216 WCB ASTM A351 CF8/CF8M
8 HAND WHEEL ASTM A351 CF8/CF8M ASTM A216 WCB ASTM A351 CF8/CF8M
9 STUD BOLT SUS304 SUS304 SUS304
10 WRENCH BOLT SUS304 SUS304 SUS304
11 SPINDLE PLATE ACETAL ACETAL ACETAL
AUTOMATED DIAPHRAGM VALVE
  • Depending on diameter and materials of construction, up to 10 bar working pressure and 150℃ working temperautre. chemical resistance of actuator.
    - Actuator : Membrance actuator, plastic
    - Nominal sizes : DN 15 - DN 100 (Actuator size 25-100)
    - Control function : Normally closed (NC), Control function 1 / Normally open (NO), control function 2 / Double acting (DA), control function 3
    - Ambient temperature : Max. 60℃
    - Control medium : Inert gases, Max. 40℃
    - Accessories : Stroke limiter / Electrical position indicator / Manual override

DIMENSIONS (CONTROL FUNCTION 1)
dimensions-control-function 1

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Nominal size L øD øg ød øB H G
A B ANSI 150 JIS 10K ANSI 150 JIS 10K A B A B
A B
½ (15A) 133 107 89 95 40 54 48 20 15 100 222 1/4"
¾ (20A) 133 123 98.5 100 50 54 50 20 20 100 222 1/4"
1(25A) 143 132 108 125 60 59 62 25 25 100 224 1/4"
1 ½ (40A) 180 165 127 140 81 71 78 38 40 126 296 1/4"
2 (50A) 210 197 152 155 94 94 94 50 50 157 355 1/4"
2 ½ (65A) 310 222 178 175 125 125 116 76 65 157 371 1/4"
3 (80A) 310 260 191 185 125 125 125 76 80 261 371 1/4"
4 (100A) 350 313 229 210 157 151 145 100 100 261 400 1/4"